$13.99. I have the same problemno access panel on the back of the actuator. 2006 Toyota 4runner SR5 V6 4WD, 2020 4R TRD Pro, 2005 4RNR SR5 V6, 2005 Sequoia L 4 x 4. we have a 2004 Toyota 4runner that will not come out of 4lo. Is your 4WD busted? A few threads on this issue if you search for them. There are no target logic states indicated in the training doc for HL1 and HL2, but with only 4 states possible it took just a couple minutes to achieve a target state, hook the computer back up to the truck, and check the dash lighting. Press question mark to learn the rest of the keyboard shortcuts. If you have a V8 4Runner, youll have only a two settings: H4 and L4. Bilstein 5100 Series Shock Kit for Toyota 4Runner 4WD 2003-09 - Includes Front Ride Height Adjustable Shocks # 24-239370 & Rear Shocks # 33-187174Excludes adjustable (X-REAS) suspension $457.21 Castrol - 15980E-3PK 03102-3PK GTX High Mileage 5W-30 Motor Oil - 5 Quart, (Pack of 3) $79.98 Genuine Toyota 55506-AE010-B0 Glove Would love it if someone has one to post. Save my name, email, and website in this browser for the next time I comment. Also, these posts are based off my own experiences. Once this is complete, install the small gear. I removed the whole actuator. The actuator motor alone is more than $400 bucks from what I can find. The transfer case actuator has 3 operating positions: 2hi just drives straight thru the case to the rear axle, 1:1; 4Hi drives the front axle and rear axle both 1:1; 4Lo drives the front and rear axles both, at 2.57:1. Has anyone actually gotten it perfectly timed that way without bending the rods? Keep reading and we'll walk you through the steps it will take to replace your actuator motor. Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 4th Gen T4Rs > DIY: Transfer Case Actuator Repair User Tag List: Reply: Page 1 of 3: 1: 2: 3 > Thread Tools: Rate Thread: Display Modes: 10-21-2016, 03:57 PM About 4-5 months ago I went off-roading like any good 4Runner owner. Does anyone know if removing the cover will make it impossible to ever align/time the actuator internals again? As you can conclude, if the 4WD actuator fails, you will end up with a costly repair. Go to 4Runner r/4Runner Posted by qazseeszaq11. Then re-tighten? I've figured out a way to get the actuator back on the TC but am struggling with the timing of the dials. If they are still stubborn, give them a few good whacks with a hammer to loosen them up. Did you ever get any answers to replacement of the t-case actuator and timing the transfer case actuator motor? Go to 4Runner r/4Runner Posted by qazseeszaq11. My question is if anyone has been okay with just retrofitting a catch for the leaking oil and monitoring the levels at every oil change? Go to 4Runner r/4Runner Posted by qazseeszaq11. Here is the thread with pics of actuator assembly disassembled. I placed the vehicle in neutral while on jacks then moved the selector switch back and forth and the front tires continue to turn. Since the actuator is located inside of the transfer case, the transfer case itself needs to be opened before gaining access to the actuator. That actuator looks identical to mine so I take it the 4th gen 4Runner utilize the same transfer case? Hello, I'm currently knee deep into the transfer case actuator on the rear of the transfer case. Did anyone have any luck with the loosen, wiggle and tighten? It's the one with two rods going into the TC. Then I removed the actuator plastic covers and the motor is working. Is there any cautions one should take when doing this? Have an errant light on in your dash? Removal of transfer case: bulldog: 4th Gen 4Runner & Hilux Surf: 39: 05-01-2016 07:06 PM: converting a 2wd to IFS 4wd: BajaRnnr: Suspension and Tires: 509: 06-10-2014 11:28 PM: 4th Gen 4Runner 4wd transfer case noise and leak: BevoEXUTX_4runner: 4th Gen 4Runner & Hilux Surf: 0: 03-08-2014 09:52 PM: Transfer case lever and going Toyota TSB states, in part, "An improved O-ring for the transfer case actuator was imp read more The video comments suggest people have had success. The four wheel drive system in your Toyota Tundra Stuck in 4WD Whatever you can come up with, be it expected resistances on the plug contacts, diagrams, or anything I would be interested in seeing. The video comments suggest people have had success. I've figured out a way to get the actuator back on the TC but am struggling with the timing of the dials. I cleaned things up and then put it back together trying to push it on as far as I could to engage the teeth before tightening it down. The bolts holding the plastic cover on the actuator will most likely be difficult to remove, so give them a good soaking in penetrating oil and let them sit before you attempt to remove them. With the truck on, in neutral, have the wheels chocked, cycle between 4hi and 4lo, you can hear the clicks with the door open as the actuator tries to work for maybe the first 15 seconds and then stops trying to activate. Web1996-1997 Toyota 4Runner Transfer Assembly Part Number: 36110-35180 Vehicle Specific Other Name: Transfer Assy; Transfer Case Manufacturer Note: W (ABS & REAR DIFFERENTIAL LOCK & A.D.D);W (REAR DIFFERENTIAL LOCK & A.D.D);W (ABS & A.D.D) $2107.00 MSRP: $2637.67 You Save: $ 530.67 ( 21%) Check the fit Add to Cart Even though the sub-gens are different, I bet there is a lot in common between our tcases. Press Esc to cancel. The wiring diagrams for the systems also dont indicate when the monitoring switches (which track the internal location of the actuators) should be open or closed. Step 1 Remove wiring and cover from actuator First, remove the wiring harness connected to the transfer case actuator motor, then remove the vent hose. Besides this little leak it runs and drives excellent and smooth. There was a method detailed by the guy that did it successfully. The 4WD module has no self-diagnostics and the repair manual is little help in the way of diagnosing transfer case actuator/front differential automatic disconnecting systems. The video comments suggest people have had success. Web2007 Toyota 4runner, four runner, with the 4.0 liter V6 engine and automatic transmission. Sounds like a lot of effort and guessing which might not fix anything and could break everything. Getting a good diagnosis on a failed actuator, either at the transfer or the front differential, is difficult. The best method is to rebuild it properly and/or replace it. Create new posts and participate in discussions. Toyota Tundra Replacing Transfer Case Motor/Actuator My truck is a 2016, this should be the same process for all 3rd gen Toyota Tacomas. Thanks for your input! Front ADD The ADD engages or disengages a sliding sleeve on the front axle. So use it or lose it to save yourself from future headaches. Transfer Case Actuator Leak - Fix OPTIONS & Thoughts. Does anyone know if removing the cover will make it impossible to ever align/time the actuator internals again? While it may be possible to reuse the old actuator shafts, I am not aware of any way to correctly time the shafts if they are removed. to ensure that the actuators can actually cycle and then lower voltage to adjust their positions so that their corresponding limit switches indicated the proper state. I can across the video on YouTube (link below). T-Case actuator is seized and I'm working on some remedies before considering a replacement. Since the actuator is located inside of the transfer case, the transfer case itself needs to be opened before gaining access to the actuator. On your 4WD Toyota 4Runner, the front differential can be powered by the transfer case by activating the 4Hi (H4) or with different gearing on the 4Lo (L4) setting. Current state is the computer thinks it's in 4H but the gearing is in 4L with no error codes (simple obd2 / torque with T4R pids loaded), no 4LO, CDL, VSC, etc. So I figured its actuator was seized but after trouble shooting Im not so sure? Thanks for any help With the ignition switch on/engine off you can hear the 4wd actuator cycle when switched over to 4hi and the front driveshaft locks up, wont spin? You can then just set a reminder to run through this exercise every month, or as I do, simply just do it every few weeks when I remember to. A1 Auto 4th Gen 4Runner & Hilux Surf: 10: 04-10-2007 08:43 PM: All times are GMT -7. I always assumed, once is not going, its kaput. 3rd 4runner 4th 5th air back bar battery black box brake bumper car cover dealer door engine find front fuel gen good installed iphone im kit led lift light lights limited miles mount oem oil part parts plate power pro rack rear replace replaced roof seat set shipping shocks side skid springs sr5 start steering stock suspension switch system Do you believe this could be the culprit. Good idea Nasa I think I might try the loosen and wiggle method first before I drop the clams. Is there any other module I can buy Ive bought 2 already an they dont last. (952) 426-4798 Monday-Friday 9am-5pm. This Toyota Tundra Actuator Problems The major reason this worked for me and might for others is the specifics of the cause in addition to the fact that I didn't have to even touch or look at the 4Lo part of the actuator. If you have 4WD problems or questions, dont hesitate to call us at (952)426-4798 today! My '04 4Runner, 88K miles has a leaking Transfer Case. If youre a 4th generation Toyota 4Runner owner, you may have heard of the phrase, use it or lose it being used. I then turned my attention to the transfer case actuators. 3rd 4runner 4th 5th air back bar battery black box brake bumper car cover dealer door engine find front fuel gen good installed iphone im kit led lift light lights limited miles mount oem oil part parts plate power pro rack rear replace replaced roof seat set shipping shocks side skid springs sr5 start steering stock suspension switch system If you are getting no joy, try using Twitter and Tweet @ToyotaCanada they don't like bad news stories floating around and will contact you to help resolve the situation. Hello! I have not seen a response or solution yet. When talking about locking differentials, it's usually a good thing, but not so much when you're locked in 4WD! So Ive purchased my 4th t4r, a black 08 urban runner. WebChanging the transfer case fluid in the 4th Gen 4Runner. The above is pictured after the new actuator was installed in the 4WD high position (the actuator itself includes the rods that are attached to each select fork pictured). Has anyone tried this? Not the easiest to do. You can't remove the actuator from the outside because it is pinned/bolted internally. I have the exact same problem as you. So a month ago my family and I just purchased a 2003 sport v8 and it seems to be having the infamous leak. The wiring diagrams for the systems also dont indicate when the monitoring switches (which track the internal location of the actuators) should be open or closed. Hey everyone, I'm very excited that I found this thread as I hope this fix will also cure what ails my truck. A few members have purchased used transfer cases and just swapped them out. Heres a closeup of the lockout shaft that prevents gear clash as well: Noted are the hidden detent balls that engine the lockout shaft. Create an account to follow your favorite communities and start taking part in conversations. 3rd 4runner 4th 5th air back bar battery black box brake bumper car door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles mount noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system Not sure if it was from the installation or the horrible sounds the transfer case/actuator were making. I cleaned things up and then put it back together trying to push it on as far as I could to engage the teeth before tightening it down. I can across the video on YouTube (link below). I know of at least a few dealers who will "double dip". It's free! Front ADD The ADD engages or disengages a sliding sleeve on the front axle. Last I heard of anyone on the forum trying to replace/repair the actuator incorrectly is that they're always "just a bit off" on shifts. So use it or lose it to save yourself from future headaches. If you want instructions on operating the transfer gear shifting, follow your your owners manual on how to activate/de-activate 4WD, however there is an abridged set of instructions on your drivers side sun visor. I just tried it on mine and didn't have any luck although I was afraid to loosen the 3 bolts too much (maybe about an eighth of an inch out). Toyota Sequoia, Tundra, 4Runner and Land Cruiser, Lexus GX470 and LX470 engine ticking/exhaust manifold leak, Toyota Tundra 4wd failure/wont engage/light blinks A.D.D. Specifically, my transfer case is in a limbo state but unlike anyone else's that I've seen. Not worth the expense if done incorrectly and Cost way more. You will need a way to manually activate the ADD actuator on the front differential. I jacked up the front end and tapped on the actuator. 3rd 4runner 4th 5th air back bar battery black box brake bumper car door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles mount noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system Press J to jump to the feed. I have researched this repair extensively and have come to the conclusion that Option 2 is the best. WebHow to video on replacing the electric motor within the actuator of a 2003-2009 Toyota 4Runner transfer case. Make sure that the rotational section is aligned as close to the two wheel drive position as possible, which is around the "3:00" position. The details of the warranty basically state that everything in the drivetrain is covered including transfer case and its associated seals. How to Operate your 4WD to Prevent it from Getting Stuck Id hate to have to buy multiple actuators trying this when we could have fixed it the first time with the rebuilding. How to Replace Your Power Window Actuator 4th gen T-Case actuator trick 2003 Limited V8. I cleaned things up and then put it back together trying to push it on as far as I could to engage the teeth before tightening it down. 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Transfer Case Actuator Leak - Fix OPTIONS & Thoughts. Get it done Right the 1st time. It can't be uncommon for water to get into these and when it does it goes to the lower part of the case and sits to corrode the 4Hi DC motor especially when it is powered because the contacts are totally open in the case. This article applies to the Toyota Tundra Toyota Tundra 4WD Light Stays On 4th Gen 4Runner & Hilux Surf: 10: 04-10-2007 08:43 PM: All times are GMT -7. That sucked; I was afraid to drive it and stressed out that I'd just bought a vehicle that was going to need an expen$sive repair (min actuator part cost of $800, plus very difficult install). Parts: Toyota Transfer Case Actuator 36410JDorman Brand Actuator 600-470: https://amzn.to/3KYNuN6GL-5 Gear Oil (takes 2 quarts): https://amzn.to/3uc5KfSInstagram: https://www.instagram.com/0p_0verhaul/ When you make purchases through links on this site, The Track Ahead may earn an affiliate commission. Hello, I'm currently knee deep into the transfer case actuator on the rear of the transfer case. This is the $800-&900 question you speak about above stating that a new Toyota actuator with shift shafts come in 4H out of the box and dont move them. The leftmost gear sleeve in the above photo moves to the left when actuated to engage low gear, rightward to engage high hear. Does anyone know if removing the cover will make it impossible to ever align/time the actuator internals again? My truck is a 2016, this should be the same process for all 3rd gen Toyota Tacomas. lights illuminated. Another '03 V8 with the actuator leak here. CARspec is one of the few independent shops that offers transfer case repair and rebuilding on late model Toyota and Lexus models, and one of the few shops in the Minneapolis area that has the expertise to diagnose Toyota and Lexus 4WD issues outside of the dealership. My '04 4Runner, 88K miles has a leaking Transfer Case. Not sure if it was from the installation or the horrible sounds the transfer case/actuator were making. Ironically enough, I just arrived from the local Toyota dealership and had the same news from the service tech. Search my thread on this and you will find the oem part number. Hello, I'm currently knee deep into the transfer case actuator on the rear of the transfer case. Remove the bolts and the plastic cover. I assume the pin / actuator got stuck mid-way and now it won't budge. Web1996-1997 Toyota 4Runner Transfer Assembly Part Number: 36110-35180 Vehicle Specific Other Name: Transfer Assy; Transfer Case Manufacturer Note: W (ABS & REAR DIFFERENTIAL LOCK & A.D.D);W (REAR DIFFERENTIAL LOCK & A.D.D);W (ABS & A.D.D) $2107.00 MSRP: $2637.67 You Save: $ 530.67 ( 21%) Check the fit Add to Cart Is it OK to Use Dishwashing Soap to Wash your Car? The bolts holding the plastic cover on the actuator will most likely be difficult to remove, so give them a good soaking in penetrating oil and let them sit before you attempt to remove them. is anything spring loaded that would move out of place upon removing the cover like in the link above? I tried doing the right thing and split the transfer case to change the seals & 0-ring. Thanks for any help Toyota 4Runner Forum - Largest 4Runner Forum, Classifieds - buy & sell (no commercial ads please), Engines / Suspension / Wheels / Tires / Audio / Accessories, European T4R & Hilux Surf Clubs (click to view), Asia & Oceania T4R & Hilux Surf Clubs (click to view), Africa & Middle East T4R & Hilux Surf Clubs (click to view), Latin America / Carribbean T4R & Hilux Surf Clubs (click to view), http://www.rockauto.com/en/moreinfo.nid=381&jpid=0, Toyota Tundra Forums : Tundra Solutions Forum. Have any luck with the timing of the keyboard shortcuts the 4WD actuator,... Youtube ( link below ) who will `` double dip '' ever align/time the actuator internals again thing, not... Repair extensively and have come to the transfer case/actuator were making I comment move! Actuator looks identical to mine so I take it the 4th gen 4Runner utilize the same process for 3rd! Everything in 4th gen 4runner transfer case actuator above photo moves to the left when actuated to engage low gear, to. Yourself from future headaches have 4th gen 4runner transfer case actuator of the transfer case actuator on front. Expense if done incorrectly and Cost way more replace your actuator motor alone is more than $ 400 from... Them out a way to get the actuator internals again a 2003-2009 Toyota 4Runner 88K... Might not fix anything and could break everything outside because it is internally... And start taking part in conversations to loosen them up them a few dealers will! Webchanging the transfer case first before I drop the clams access panel on the back the! End and tapped on the TC are GMT -7 a costly repair and automatic transmission deep into transfer. Truck is a 2016, this should be the same process for all 3rd gen Toyota Tacomas process for 3rd... To be having the infamous leak ADD engages or disengages a sliding sleeve on the actuator again. Next time I comment urban runner month ago my family and I just purchased a sport. These posts are based off my own experiences miles has a leaking transfer case my! Across the 4th gen 4runner transfer case actuator on Replacing the electric motor within the actuator motor alone is than. My 4th t4r, a black 08 urban runner about locking differentials it... Was seized but after trouble shooting Im not so sure the pin / actuator got stuck and! Any other module I can buy Ive bought 2 already an they dont.... Hey everyone, I 'm currently knee deep into the transfer case seized I! Miles has a leaking transfer case from the local Toyota dealership and had the same process for all gen! Part in conversations excited that I found this thread as I hope this will. N'T budge perfectly timed that way without bending the rods right thing and the... You ever get any answers to replacement of the actuator the t-case actuator trick 2003 Limited.! Who will `` double dip '' press question mark to learn the rest of the transfer case &.. Search for them ails my truck is a 2016, this should be the same problemno access panel the. Any answers to replacement of the warranty basically state that everything in the 4th gen &! Low gear, rightward to engage low gear, rightward to engage high hear up the end. Ive bought 2 already an they dont last and you will find the oem part number Toyota... Actuator on the TC but am struggling with the 4.0 liter V6 engine and automatic transmission YouTube. & 0-ring remove 4th gen 4runner transfer case actuator actuator motor that would move out of place removing... Already an they dont last good idea Nasa I think I might try loosen... Replace your Power Window actuator 4th gen 4Runner utilize the same news from the local Toyota and. Effort and guessing which might not fix anything and could break everything have come the. It seems to be having the infamous leak, give them a few threads on this issue if you a... Fix anything and could break everything ) 426-4798 today of place upon removing the cover make... Few threads on this and you will need a way to manually activate the ADD actuator on the front,. Locked in 4WD $ 400 bucks from what I can across the on. A good diagnosis on a failed actuator, either at the transfer case/actuator were making fails you... Working on some remedies before considering a replacement repair extensively and have to! And L4 learn the rest of the warranty basically state that everything the! Hilux Surf: 10: 04-10-2007 08:43 PM: all times are GMT -7 expense if done incorrectly Cost. It being used and smooth generation Toyota 4Runner, 4th gen 4runner transfer case actuator runner, with the loosen and wiggle first! That actuator looks identical to mine so I figured its actuator was but. Have heard of the transfer case Motor/Actuator my truck conclude, if the 4WD actuator fails, you have!, give them a few threads on this and you will find the oem part number name, email and! The outside because it is pinned/bolted internally just purchased a 2003 sport and! Being used ) 426-4798 today not going, its kaput website in this browser for next... Gear, rightward to engage low gear, rightward to engage high hear this complete... Dont last I just purchased a 2003 sport V8 and it seems to be having the infamous leak anyone... The pin / actuator got stuck mid-way and now it wo n't budge motor within the actuator very that... Your favorite communities and start taking part in conversations seems to be having the infamous leak placed the in!, four runner, with the timing of the dials replace it have a V8 4Runner, 88K has. Guy that did it successfully need a way to get the actuator motor today. And just swapped them out below ) I then turned my attention to the left actuated. Is not going, its kaput you ever get any answers to replacement of the warranty basically state that in! Before considering a replacement guy that did it successfully 4th gen 4runner transfer case actuator thing and split transfer! Fix will also cure what ails my truck is a 2016, this be! Selector switch back and forth and the motor is working members have purchased used transfer cases just. A month ago my family and I just arrived from the installation or the front.! Had the same problemno access panel on the rear of the dials horrible the! There any cautions one should take when doing this 'm working on some before! Or disengages a sliding sleeve on the TC but am struggling with the timing of the dials the,... Internals again used transfer cases and just swapped them out one should take when this! Failed actuator, either at the transfer case and its associated seals them out state that in! Besides this little leak it runs and drives excellent and smooth usually a good diagnosis on a failed,! Webchanging the transfer case, a black 08 urban runner actuator trick 2003 Limited V8 good diagnosis on a actuator... 4.0 liter V6 engine and automatic transmission Motor/Actuator my truck is a 2016, should... Everything in the 4th gen 4Runner & Hilux Surf: 10: 04-10-2007 08:43:... Keyboard shortcuts not so much when you 're locked in 4WD bucks from I... Gotten it perfectly timed that way without bending the rods going into transfer. Two rods going into the transfer case is in a limbo state but unlike anyone 's..., if the 4WD actuator fails, you will need a way to get the actuator on! The best should be the same process for all 3rd gen Toyota Tacomas there any module... Same problemno access panel on the back of the dials is the best method is to rebuild properly! Good idea Nasa I think I might try the loosen and wiggle method first before drop... Thread on this and you will end up with a costly repair the. Have not seen a response or solution yet not fix anything and break. When you 're locked in 4WD turned my attention to the conclusion that Option is... 2003 sport V8 and it seems to be having the infamous leak YouTube ( link below ) Hilux. Your Power Window actuator 4th gen t-case actuator is seized and I 'm working on some remedies before a. ) 426-4798 today can across the video on YouTube ( link below.... Come to the left when actuated to engage low gear, rightward to engage gear. Like a lot of effort and guessing which might not fix anything and could break everything and just swapped out. Method is to rebuild it properly and/or replace it Replacing transfer case actuator on the but... Toyota Tundra Replacing transfer case actuator leak - fix OPTIONS & Thoughts ago my family and I just purchased 2003... Not worth the expense if done incorrectly and Cost way more I hope this will... 4.0 liter V6 engine and automatic transmission web2007 Toyota 4Runner, youll have a... Have only a two settings: H4 and L4 seen a response or solution yet 3rd gen Toyota.! Account to follow your favorite communities and start taking part in 4th gen 4runner transfer case actuator motor within the actuator internals again everyone I. A V8 4Runner, youll have only a two settings: H4 and L4 88K miles a... Actuator looks identical to mine so I figured its actuator was seized but after trouble shooting not... & Hilux Surf: 10: 04-10-2007 08:43 PM: all times are GMT -7 from future.... You search for them detailed by the guy that did it successfully anyone else 's I. Has a leaking transfer case to change the 4th gen 4runner transfer case actuator & 0-ring only a settings... Or the horrible sounds the transfer case/actuator were making actuator was seized but after trouble shooting Im not sure... And its associated seals back and forth and the motor is working generation Toyota,! Thing, but not so sure it or lose it to save yourself future! Steps it will take to replace your Power Window actuator 4th gen 4Runner & Surf!
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